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Free Solar-Diesel-Storage Microgrid Configurator: Design Your Off-Grid Power System in 5 Minutes

At a Glance: PORTA's free Microgrid Configurator lets you design a complete solar-diesel-storage hybrid power system in under 5 minutes. Choose from 3 input modes, auto-match to real PORTA products, simulate 24-hour energy flows, and download a professional PDF proposal — no engineering background required.

Hybrid solar-diesel-storage microgrid system at a desert mining camp in Saudi Arabia
A containerized hybrid microgrid with foldable solar panels, battery storage, and diesel backup — the kind of system the PORTA Configurator helps you design.

The Microgrid Sizing Problem: Why Guesswork Costs You Money

If you operate a remote mine, construction camp, telecom tower, or agricultural facility off the grid, you know the fundamental challenge: how do you size a hybrid power system that minimizes diesel consumption without overspending on solar panels and batteries you do not need?

Get it wrong, and you pay twice. Oversize the solar array and battery bank, and your capital cost balloons with diminishing returns. Undersize them, and the diesel generator still runs too many hours, eating away at the fuel savings that justified the project in the first place.

Traditional microgrid design requires specialized software, an engineering consultant, and weeks of back-and-forth. For many project developers and site managers, that timeline is a dealbreaker. You need a first-pass system sizing — with realistic product options and savings estimates — before you can even decide whether to move forward.

49
Real BESS Products
in Database
24h
Energy Flow
Simulation
3
Input Modes
Flexibility
5 min
From Start to
PDF Proposal

What the PORTA Microgrid Configurator Does

The PORTA Microgrid Configurator is a free, browser-based tool that takes your site’s power requirements and automatically designs a solar-diesel-storage hybrid microgrid matched to real PORTA products. No installation, no signup for basic use, and no engineering degree required.

At its core, the configurator solves three problems that every off-grid operator faces:

  • System sizing. How many kWp of solar, kWh of battery storage, and kW of diesel backup do you actually need for your specific load profile and location?
  • Product selection. Which specific PORTA products fit your requirements? The tool matches from a database of 49 real BESS configurations (30 kW to 2,500 kW) and foldable PV container options ($450–$650/kWp).
  • Financial viability. What are the diesel savings, payback period, and 10-year cash flow? The configurator calculates capital expenditure, annual savings, and CO2 reduction so you can make a data-driven investment decision.

Three Input Modes for Any Level of Detail

Not every user comes with a detailed 24-hour load profile. Some know their average power consumption. Others know their monthly diesel bill and want a quick estimate. The configurator supports three input modes, each progressively more detailed:

Mode 1: Quick Estimate — Ideal for First-Pass Screening

You know your average daily electricity consumption and peak power. That is all you need. Enter these two numbers, select your PV deployment method (foldable container, ground-mount, or rooftop), and the configurator instantly sizes a recommended system — including PV capacity, battery storage, and diesel generator rating.

Best for: Project developers, procurement managers, and anyone who needs a rough system size and cost estimate within 60 seconds.

Mode 2: Scenario Builder — For Site-Specific Analysis

Select your industry (mining, construction, telecom, or agriculture) and pick from pre-built equipment profiles — crushers, conveyors, air conditioners, pumps, lighting, and more. Add equipment with custom quantities and hours of operation. The configurator calculates daily energy consumption automatically.

Best for: Site engineers, EPC contractors, and consultants who want a realistic load estimate based on known equipment lists.

Mode 3: Detailed Load List — For Engineering-Grade Accuracy

Build a custom load list from scratch, with each piece of equipment defined by power rating, quantity, daily hours, and operating window (daytime, night-time, or continuous). You can also upload an Excel or CSV equipment list for batch import.

Best for: Electrical engineers, system integrators, and anyone who needs a detailed, verifiable load calculation for a specific site.

Engineer using microgrid energy system design dashboard on computer monitor
Engineer designing a solar-diesel-storage hybrid microgrid system using the PORTA online configurator tool.

How the System Matching Engine Works

Once you submit your load profile, the configurator runs a multi-step matching algorithm:

  1. Step 1 — Load profiling. The tool calculates your daily energy consumption curve (kWh per hour) and identifies peak demand (kW). It also determines the optimal operating strategy: Green-First (maximum solar utilization, long battery autonomy) or Economic (balanced approach, optimized for payback period).
  2. Step 2 — PV sizing. Based on your load, solar irradiance assumptions for your region, and selected deployment mode, the configurator calculates the required solar capacity. For foldable PV containers, it matches to PORTA’s containerized products at $450–$650/kWp.
  3. Step 3 — Battery sizing. The tool calculates the required battery capacity based on your desired autonomy hours and night-time load. It selects the best-fit product from the database of 49 BESS configurations — ranging from compact 30 kW/46 kWh units to large 2,500 kW/7,500 kWh systems.
  4. Step 4 — Diesel backup. The generator is sized to handle your peak load as backup, ensuring continuity when solar and battery cannot meet demand during prolonged cloudy periods or equipment failures.
  5. Step 5 — Financial analysis. The configurator calculates diesel consumption for both diesel-only and hybrid scenarios, including diesel generator maintenance costs ($0.06/L), and outputs annual savings, CAPEX, payback period, and CO2 reduction.

What You Get: Full Proposal Output

The configurator does not just give you numbers — it produces a complete technical and financial proposal:

  • System sizing summary. PV capacity (kWp), battery storage (kWh), inverter/PCS rating (kW), and diesel generator rating (kW) — all in one card.
  • Recommended PORTA Solution Package. A bill-of-materials (BOM) listing specific PORTA products matched to your system size, with real-world configurations from the product catalog.
  • 24-hour energy flow simulation. An interactive chart showing how solar generation, battery charge/discharge, and diesel runtime vary through the day. Visualize exactly when the diesel generator runs and how much energy comes from solar.
  • Diesel savings analysis. A side-by-side comparison: diesel-only vs. hybrid system, including fuel consumption, DG maintenance costs, annual savings, and CO2 reduction in tons per year.
  • Investment and payback. Estimated CAPEX (using conservative low-end pricing for attractive payback numbers), annual savings, payback period in years, and 10-year cumulative cash flow projection.
  • System architecture diagram. A visual schematic of the proposed system topology, showing power flows between PV, BESS, DG, and loads.
  • Downloadable PDF proposal. Enter your name, company, email, and WhatsApp, and the configurator generates a professional PDF report you can share with stakeholders, investors, or your engineering team.

24-Hour Energy Flow Simulation: See Your System in Action

One of the most valuable features is the 24-hour energy flow chart. This visualization shows, hour by hour, how your hybrid system actually operates:

The chart overlays your load profile (hourly kW demand), solar generation curve (kW output from your PV array), battery state of charge (SOC %), and diesel generator runtime. You can see at a glance when solar covers the load directly, when excess solar charges the battery, when the battery discharges to cover night demand, and when — and for how long — the diesel generator kicks in.

This is not a generic estimate. The simulation accounts for your specific load profile, PV capacity, battery size, and operating strategy. It answers questions like: ‘How many hours will my diesel generator run per day?’ and ‘Will my battery last through the night?’ with real numbers.

Who Should Use the PORTA Microgrid Configurator?

This tool is built for professionals who need data-driven microgrid sizing without the complexity of traditional engineering software:

  • Mining companies. Remote camps, processing plants, and exploration sites. The configurator supports heavy industrial loads with motor-starting analysis and multiple topology options.
  • Construction contractors. Temporary site power for 6-18 month projects. The tool’s foldable PV container option and mobile BESS matching are ideal for project-based deployments that need to move from site to site.
  • Telecom operators. Off-grid towers, microwave relay stations, and remote base stations. Use the Scenario Builder to model tower loads and size a compact hybrid system.
  • Agricultural operations. Poultry farms, irrigation pumps, cold storage, and dairy facilities. Match PV capacity to daytime-heavy loads and size battery storage for essential night-time operations.
  • EPC contractors and consultants. Generate first-pass proposals for clients within minutes. Use the Detailed Load List mode to model site-specific multi-motor loads and export a professional PDF for client presentations.
  • Project developers and investors. Quickly assess the financial viability of a proposed hybrid system. The configurator’s diesel savings, payback period, and 10-year cash flow projection provide the data points needed for investment decisions.

Configurator vs. Traditional Design Approaches

Capability PORTA Configurator HOMER Pro Manual Spreadsheet
Time to First Result Under 5 minutes 2–4 hours 1–3 days
Real Product BOM Output Yes — 49 BESS configs No — generic only Manual selection
24h Energy Flow Simulation Built-in, interactive Built-in, detailed Requires custom build
Professional PDF Export One-click download Report export Manual formatting
Cost Free $500–$4,000/year Free (your time)
Learning Curve None Steep Engineering skill needed

Real-World Example: Off-Grid Construction Camp

Let us walk through a realistic example. A construction contractor in Saudi Arabia is setting up a 200-person camp with site offices, air-conditioned accommodation units, a kitchen, and a workshop. The site has no grid connection and will operate for 12 months.

  • Load profile: 120 kW peak demand, 1,800 kWh/day average consumption. Daytime load is higher due to AC and workshop operations. Night-time load drops to ~30 kW (lighting, security, essential equipment).
  • Input mode: Scenario Builder — Construction profile. Add air conditioners (20 units x 2.5 kW x 12 hrs), lighting (80 units x 0.05 kW x 10 hrs), kitchen equipment (15 kW x 6 hrs), workshop tools (30 kW x 8 hrs), and site office equipment (5 kW x 10 hrs).
  • PV deployment: Foldable container (the site is temporary, so fixed ground-mount would be wasted).
Output Result
System Topology Solar-Storage-Diesel (Full Hybrid)
PV Capacity ~300 kWp (foldable container)
Battery Storage ~500 kWh (matched BESS product)
Diesel Generator 150 kW (backup rating)
Diesel Savings ~70% vs. diesel-only
Est. CAPEX Competitive range (see tool for live calculation)
Payback Period Under 3 years (including DG maintenance savings)

The configurator also shows that with a Green-First operating strategy, solar covers roughly 65% of annual energy, the battery handles night loads, and the diesel generator runs only during occasional cloudy periods or peak-demand events. The 24-hour energy flow chart visually confirms that the battery stays above 20% SOC through the night — meaning reliable operations with minimal diesel backup.

Three PV Deployment Modes for Every Site Condition

Not every site can accommodate foldable solar containers, and not every project needs them. The configurator supports three deployment modes, each with its own cost structure and product matching logic:

  • Foldable Container ($450–$650/kWp). Rapid deployment, no civil works. Ideal for temporary sites, mining camps, and construction projects where the system needs to relocate. The tool matches to PORTA’s containerized PV products with single-side deployment on tracks.
  • Ground-Mount ($350–$550/kWp). Lower cost per kWp for permanent or semi-permanent installations. Requires prepared ground and racking. Best for fixed facilities like agricultural operations, permanent telecom sites, and water treatment plants.
  • Rooftop ($400–$600/kWp). Utilizes existing building roof space. Best for facilities with large flat roofs — warehouses, processing plants, and workshop buildings. No additional land required.

When selecting ground-mount or rooftop modes, the configurator automatically switches from foldable container product matching to custom PV capacity sizing based on your actual requirements. You get an accurate system size without being locked into a container format you do not need.

Choose Your Operating Strategy: Green-First vs. Economic

Every microgrid has trade-offs between capital cost, fuel savings, and battery life. The configurator lets you compare two strategies side by side:

Aspect Green-First Economic
Goal Maximum diesel displacement Fastest payback period
Battery sizing Larger (longer autonomy) Smaller (lower CAPEX)
DG runtime Minimal Moderate
Best for ESG mandates, carbon credits, high fuel cost sites Budget-constrained projects, short-term deployments

Toggle between strategies and watch the system sizing, savings, and payback update instantly. This comparison is often the most valuable part of the configurator for stakeholders who need to weigh environmental goals against capital constraints.

Important: A Starting Point, Not a Final Design

The PORTA Microgrid Configurator provides a professional first-pass sizing and proposal. It is designed to give you a realistic, data-backed starting point for your microgrid project — not to replace detailed site-specific engineering.

The PDF proposal includes a clear disclaimer: the generated configuration is a recommendation based on the inputs you provide. Final system design, equipment selection, and pricing should be confirmed through direct consultation with our engineering team. Every site has unique factors — shading, ambient temperature, altitude, grid interconnection requirements, local regulations — that require professional review.

Think of the configurator as your project’s feasibility study, not its construction drawings. It tells you whether the numbers work and which PORTA products fit, so you can move to detailed engineering with confidence.


Try the Free Microgrid Configurator Now

Ready to see what a solar-diesel-storage hybrid microgrid looks like for your site? The configurator is free, runs entirely in your browser, and takes less than 5 minutes from start to PDF proposal.

Design Your Microgrid in 5 Minutes

Choose from 3 input modes, auto-match to real PORTA products, simulate 24-hour energy flow, and download a professional PDF proposal — all in one free browser-based tool.

Launch the Configurator →

No signup required for basic use. For a custom microgrid proposal, enter your contact details to unlock the full PDF report.


Frequently Asked Questions

Do I need to create an account to use the configurator?

No. The core configurator is completely free and requires no signup. You can size a system, view the 24-hour simulation, and see the diesel savings analysis without providing any personal information. The PDF download requires your name, company, email, and WhatsApp so our engineering team can follow up with a custom proposal.

Can I upload my own equipment load list?

Yes. In Detailed Load List mode, you can upload an Excel (.xlsx) or CSV file with your equipment list. The configurator automatically parses power ratings, quantities, and operating hours. You can also manually add, remove, or edit equipment entries after upload.

How accurate are the diesel savings and payback estimates?

The estimates are based on realistic assumptions: Saudi/MENA solar irradiance levels, standard diesel generator efficiency curves, and actual PORTA product specifications. Payback calculations use conservative low-end CAPEX pricing and include diesel generator maintenance costs. However, final savings depend on site-specific factors — the configurator provides a first-pass estimate, and our engineering team refines the numbers based on your actual site conditions.

What happens after I download the PDF proposal?

Your contact information and system configuration are securely stored. A PORTA engineering team member will review your proposal and contact you within 24 hours (via WhatsApp or email) to discuss your project in detail, refine the system design, and provide a formal quotation.

Can I use the configurator on my phone or tablet?

Yes. The configurator is fully responsive and works on desktops, tablets, and mobile phones. All features — including the 24-hour energy flow chart and PDF proposal generation — are available on all screen sizes.

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